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Archive for Operations

Plant General Manager, with Full Manufacturing P&L
Architectural Building Products, Newark, NJ metro region

 

Situation Overview
Founded in the late 1940’s, and very much the industry pioneer, our client has grown into one of the largest and best known purveyors of complex architectural building products in North America. The company consistently outpaces its competition with innovative and trusted brands and patented designs available across a broad distribution network of building-supply (Home Depot) and specialty dealers and retailers, and both residential and industrial construction contractors.

The company is wholly-owned by one of the world’s largest independent manufacturers and distributors of architectural building products and systems, and has just begun to transform its culture with LEAN principles and practices as based on the Toyota Production System, across all U.S. plants.

We’re searching for a new General Manager (plant operations management, full manufacturing P&L) for the company’s largest and most complex manufacturing unit, located in the Newark, NJ metro area. The GM will be responsible for planning and execution of all plant activities, including cultural transformation focused on engagement, responsibility and accountability in all areas of the company’s business. LEAN change leadership will play a critical role in the GM’s success.

Are you the right person to lead this successful, dynamic business to unparalleled customer satisfaction and profitable growth? Can you build an outstanding professional and personal future by earning recognition and reward from transforming this organization into a world-class LEAN Enterprise?

Why You Want this Position
Imprint your creativity and passion on a great organization, in an environment where: associates are safe, engaged and sharing in success; perfect orders get to customers fast; business objectives and operational execution truly align with voice of the customer; “stronger together” purpose creates competitive advantage; the resulting organization is clearly the easiest and best to do business with.
Make an immediate, highly-visible impact by leading change for long-term, sustainable Lean operations and culture transformation.
Work in a place where success is defined not only by performance and results, but also by truly living company values of safety, integrity, teamwork, innovation, excellence, individual dignity and corporate citizenship.
Enjoy personal recognition for your achievements, and build your future with excellent professional growth opportunities.

Principal Responsibilities
The General Manager will drive leadership and execution of all plant operations, ensuring plant is aligned with overall corporate business objectives, has flexibility and capacity to support customer demand, and effectively balances and leverages fixed cost structure with optimal variable resources. Utilizing effective organizational planning and development leadership, the General Manager will transform how the organization deploys assets, both human and physical resources, to deliver targeted results for engagement, accountability, productivity, continuous improvement, growth and profitability. Direct reports include Plant Manager and functional managers of: shipping; maintenance; purchasing; human resources; scheduling; quality; safety; continuous improvement. Position reports to VP Operations & Supply Chain.

In somewhat more specific detail, the Plant GM will:

• Provide exceptional leadership to accomplish strategic annual business and tactical objectives in an empowered, team-based environment.
• Drive breakthrough operational performance improvements utilizing principles and practices of LEAN, while ensuring customer satisfaction with high quality products delivered on-time.
• Direct and coordinate budgets and forecasts to provide funding for new or continuing operations, special projects, growth initiatives, thereby maximizing ROI and increased productivity.
• Build, develop and lead functional teams and value streams to meet business objectives including: delivering the perfect order; creating an environment and culture of safety; and attaining stretch metrics in areas such as quality, delivery and cost reduction.
• Ensure organization’s development and continuous improvement of technical and management capabilities/skills in direct reports, addressing individual development needs and performance issues, building an environment of high employee satisfaction and morale.
• Foster customer value and focus, coordinating and delivering operational support for business development and customer relationship building, and effectively represent the business unit in various interactions with all stakeholders and the local community.

What You Bring to the Table
We require a minimum of BS/BA degree; engineering, manufacturing, or related field preferred. We need to see a strong track record of progressively more responsible hands-on manufacturing experience in a complex, discrete assembly manufacturing environment, with at least 5-6 years in a senior manufacturing/operations leadership role. You must have:
• Demonstrated leadership in maintaining the highest levels of integrity and ethics in business and personal practices.
• Proven success in hands-on P&L management of large plant (say 500+ associates, perhaps $100 million+ revenue), or multi-site operations.
• Consistent track record of execution (results, accountability), successfully delivering year over year performance improvement.
• Strong leadership, communication, problem-solving and interpersonal skills.
• Leadership experience in culturally diverse union team based manufacturing environment.
• Demonstrated success implementing LEAN manufacturing principles, practices and techniques – the ability to drive a sustainable LEAN cultural transformation.
• Demonstrated ability to plan and organize manufacturing operations and effectively resolve manufacturing issues.
• Experienced in strategic planning, budgeting, and timely decision-making.

Please connect directly with Adam Zak, Adam Zak Executive Search, who has been retained to conduct this executive search +1 (847) 304-5300

Please respond to resume@LeanRecruiter.com  This position description has been posted at http://LeanJobsBlog.com. Our main Web site is http://LeanRecruiter.com You can also connect with Adam at http://twitter.com/LeanThinker or http://LinkedIn.com/in/adamzak

Director, Global Lean Six Sigma Operational Excellence

The Best E-Commerce Company on Earth

Introducing an Amazing Opportunity 

Our client is one of the largest e-commerce organizations on Earth, striving each and every day to be Earth’s most customer-centric company for consumers, sellers, and enterprises.  Organized into two principal business segments, North America and International, this enterprise has time-and-again demonstrated its dedication to sustained long-term growth and profitability – simply by paying extraordinary attention to its customers. Even since that very first day it opened its doors for business.

By serving consumers through retail websites, selling millions of unique products with laser-like focus on selection, price, and convenience.  By constantly striving to improve operating efficiencies to continuously lower prices for customers. By delivering evermore easy-to-use functionality, fast and reliable fulfillment, and outrageously great customer service.  That’s our client.

The company also offers programs which enable independent sellers to sell their products via company websites or their own branded websites, offering that same level of unparalleled order fulfillment execution services.  And, finally, our client also serves developers and enterprises of all sizes through its web services operations, which provide access to technology infrastructure enabling virtually any type of business on Earth.

So, it should perhaps go without saying, but our client is absolutely at the leading edge of today’s global e-commerce environment, and their businesses are intensely competitive, rapidly evolving, and an immense amount of fun to be a part of.

Can I interest you in taking a closer look?

Position Overview

The Director, Global Lean Six Sigma Operational Excellence is responsible for implementing our client’s comprehensive business improvement system. Which we’ll call BIS for now, even though there’s a top-secret internal name to be revealed later.  And, for enabling the company’s world-wide operations to significantly benefit from productivity gains derived from Lean Six Sigma Operational Excellence.

The role is highly visible and assumes primary responsibility for implementing continuous improvement across all business functions and all business units of the company. Reporting to the SVP of Worldwide Operations, the Director will exercise considerable judgment to identify and execute strategic continuous improvement plans and tactical project implementation and completion processes.

Key Responsibilities 

The Director, Global Lean Six Sigma Operational Excellence will  facilitate and guide the application of BIS methods to process improvements with world-class quality levels in an organization experiencing constantly exploding growth.  As well, the Director will need to motivate and lead others to succeed under the challenging conditions of an extremely deadline-driven environment.  These include a team of Lean Senseis who will conceive, develop and integrate the innovative solutions and programs necessary to achieve these improvement targets.

Working closely with our client’s technology teams, this position also will merge highly sophisticated company systems with Lean Six Sigma principles.  The Director will need to be comfortable and savvy around leading-edge technology and adept at leveraging company capabilities in order to maximize the positive influence and impact of the BIS.

In somewhat more detail, our Director will:

  • Partner with senior business leaders to develop and lead the continuous improvement strategy world-wide, across multiple sites.
  • Drive the creation of focused standard work productivity and quality initiatives specific to the needs of the business teams and regions to meet and exceed business plans.
  • Define and deploy the appropriate metrics to measure both productivity and process quality, providing meaningful feedback to the operations.
  • Provide both strategic and tactical leadership regarding continuous improvement project selection, scope, definition and performance, to ensure alignment with business (Hoshin) strategy.
  • Mentor and guide operations business teams in their ability to develop and execute daily, weekly & monthly action plans that increase quality, inventory accuracy and customer service.
  • Instill long-term sustainability of the BIS by making its principles, policies, practices and language an integral component of standard work across global operations and by developing formal BIS education/training vehicles across the board to site champions, managers and company associates.
  • Drive continuous improvement culture change through collaboration and communication regarding best practices knowledge sharing, internal and external benchmarking, talent development and overall, a visibly passionate and vocal advocacy for hands-on Lean leadership.

What You Bring to the Table

  • Intimate knowledge of Lean principles, practices and techniques, combined with expertise in deploying Six Sigma tools, and the ability to champion standard work based on Lean Six Sigma principles
  • Ten or more years of successful leadership experience in project management and facilitation of large cross-functional teams in business operations and technology process improvement areas
  • Proven experience in leading large cross functional site transformations
  • Demonstrated expertise in  deploying transactional Lean, manufacturing Lean, variation reduction, and design for six sigma methodologies
  • Demonstrated experience and proficiency in effective communication of goals and strategies across multiple leadership levels of an organization
  • Solid expertise in budget management,  strong understanding  key financial metrics, and proficiency with statistical analysis tools and processes
  • Minimum of BS/BA in technical (math, engineering, science) curriculum
  • MBA, other advanced degree preferred

About Those Personal Qualities

We expect that our successful candidate will bring a number of important personal characteristics to this critical role, among them:  a strong sense of urgency and personal commitment; decisiveness, self-confidence, a sixth sense for understanding, motivating and influencing others; the ability to handle constantly shifting priorities; a talent for sorting out the truly important from the merely urgent; and, highly-refined sense of good judgment applied in fast-paced environments, occasionally under stressful working circumstances.

In Closing

The position is based in Seattle, WA, the “Emerald City”. You should anticipate significant domestic and international travel in this position, most likely at the 50-60% range, but this will obviously vary over time based on the demands of the business and your own decisions.

Compensation consists of an excellent base salary and incentive bonus plan, and will of course depend on what you bring to the table.  As the company’s philosophy is very much focused on long-term success and profitability, as opposed to simply “making the numbers every quarter,” you should expect a significant financial reward in the form of long-term equity-based (stock) incentives. Relocation assistance provided as appropriate to your situation.

Please connect directly with Adam Zak, CEO of Adam Zak Executive Search, who has been retained to conduct this exceptionally interesting executive search +1 (847) 304-5300, via resume@LeanRecruiter.com, or by following the other email link just over to the right…

VP Operations – Salt Lake City

Saturday, December 3rd, 2011

Executive Summary

Our client is a small (under $100 MM) multi-national manufacturer of specialty metal products.  This is a confidential search, so we’ll just call them widgets for now  –  uniqueindividually-precision-manufactured (formed, shaped, coated, assembled…)  to custom order  –  widgets.  Our new hands-on Vice President will run all company operations which bring these widgets to life.

Because of continually increasing customer demand, and the complex nature of these widgets, our new VP will need to optimally integrate ERP/MRP with Lean so as to most effectively drive the actual daily production schedule, using the ERP system.  And so our key qualifying requirement for this new VP is simple: you must explicitly demonstrate that you have done this at least once before. Under similar conditions, in a similar environment.  Experience under scenarios where long lead times, building to forecast, or visual pull systems are the norm will not be relevant or transferrable.

For the ideal candidate we offer:  a highly visible, key impact role with a profitable, growing business, and outstanding compensation package which includes equity participation in the company’s success. Please read on for additional detail.  Full position description located here…